Selling Price:
$5000.00/m
Wet Precision Acid Cleaning Machine The Latest Process Demonstration Improves Metal Surface Adhesion
This state-of-the-art equipment is specifically engineered to improve the adhesion properties of metal surfaces. Its advanced design ensures efficient and thorough cleaning of metal boards through processes such as water washing, micro-etching, ultrasonic cleaning, pickling, and anti-oxidation treatments. The integrated spray systems and soaking mechanisms guarantee optimal surface preparation for subsequent manufacturing stages.
Precision Acid Cleaning Machine Video
Precision Acid Cleaning Machine Equipment Parameters
| birthplace | China |
| Guangdong | |
| brand | Dragon Etching |
| core inter-layers | 2 mil(where 1 mil is equal to 0.001 inches.) |
| PCB construction where | 250 mil |
| working width | 500/600/700/800MM customized |
| high | 900-1100mm customized |
| Thin Material Transport for PCB | 1m-100m depends on output |
| Voltage | 380V/415V/440V customized |
| Material | Polypropylene 12/15/ 20MM |
| Specificities | Flexible reel-to-reel Kapton,Rigid FR4,1~100m,2 mil material can be transported no problem(OEM) |
| heating type | SST316 titanium heater |
| Modular metal | SST316 titanium material |
| apply to | Metal plates, metal plates, surface cleaning, pre-painting treatment, etc. |
| Common Processes | We can customize your own process. For example: pickling, zero washing, coating, etc. |
| Common Chemicals Etchant | Surface Treatment Additives (Pre- or Post-Coating) Etchants: Hydrofluoric acid (HF) for surface preparation. Passivators: Chromates or phosphates for corrosion resistance. Anti-oxidation agents: Benzotriazole for copper coatings. Reactive gases: Oxygen (O₂), nitrogen (N₂), or argon (Ar) to create desired compounds. Adhesion layers: Thin films of chromium (Cr) or titanium (Ti) for better bonding. |
| After Warranty Service | Video technical support, online support, spare parts |
Features of a Precision Acid Cleaning Machine
A Precision Acid Cleaning Machine is designed for highly controlled and effective cleaning of surfaces, particularly in applications that demand meticulous removal of oxides, contaminants, or residues. Here are its key characteristics:
1. High Cleaning Accuracy
- Uniform Acid Distribution: Advanced spraying or immersion systems ensure even acid exposure for precise cleaning.
- Targeted Material Removal: Removes specific surface layers, such as oxides, without damaging the substrate.
2. Customizable Cleaning Processes
- Adjustable Acid Concentrations: Operators can fine-tune the chemical composition to suit different materials and cleaning levels.
- Flexible Cleaning Modes: Supports immersion, spray, or ultrasonic acid cleaning, depending on the application.
3. Material Compatibility
- Multi-Material Support: Designed for metals like stainless steel, titanium, copper, and aluminum.
- Corrosion Resistance: Key components (tanks, pipes, etc.) are made from acid-resistant materials, such as PTFE, PVDF, or titanium alloys.
4. Automation and Precision Controls
- Digital Control Systems: Includes PLCs (Programmable Logic Controllers) for precise regulation of temperature, time, and chemical flow rates.
- Real-Time Monitoring: Equipped with pH sensors, conductivity meters, and temperature controllers to ensure optimal cleaning conditions.
- Recipe Management: Stores cleaning parameters for repeatable processes, improving productivity and consistency.
5. Advanced Safety Measures
- Acid Vapor Containment: Sealed chambers and exhaust systems minimize operator exposure.
- Neutralization Systems: Built-in neutralizers or recovery systems handle waste acids, ensuring safe disposal.
- Emergency Shut-Off: Integrated alarms and shut-off systems for chemical leaks or malfunctions.
6. Efficient Chemical Usage
- Recycling Systems: Acid recycling features reduce chemical consumption and operating costs.
- Low Waste Generation: Designed to minimize acid waste, meeting environmental compliance standards.
7. Integration with Other Processes
- Can be combined with other surface preparation steps, such as rinsing, drying, or passivation, to streamline production workflows.
8. Compact and Modular Design
- Space-Saving Footprint: Modular systems fit easily into production lines.
- Ease of Maintenance: Removable tanks and modular components simplify cleaning and servicing.
Applications
- Electronics Manufacturing: Cleaning PCBs or semiconductor wafers.
- Aerospace: Precision cleaning of engine components and structural parts.
- Medical Devices: Removal of residues on surgical instruments or implants.
- Metal Fabrication: Surface preparation before coating or etching processes.
Features that can be added to Precision Acid Cleaning Machine:
- Acid Controller – Popular for cupric chloride etchant
- Drying – Ensures products come out of the line dry.
- Inline Filtration – Results in fewer clogged nozzles and particles in solution.
- Ion Exchange – Saves water in rinse stations.
- pH Controller – Popular option for Alkaline etching. Standard on developing and resisting stripping lines.
- Ventilation Demister – Aids in condensation and recovery of evaporated process chemistry.
- Thin Material Transport – Transport very thin and flexible materials without the use of leaders.
- Drip Pan – Catches chemistry drops or spills
- Chiller Cooling System – Increased cooling capabilities.
- ORP Controller – Popular option for Cupric and Ferric etchers. Comes with a regeneration system.
- Specific Gravity Controller (IX) with Visual Baume – Prevents etchant Baume from getting too low or high.
- Recipe-Driven Operation – Eliminates product variation due to improper machine set-up.
- Data Collection and Archiving – Gives real-time and historical feedback analysis.
The options do not stop there. WET ETCHING wet processing machines are modular — allowing you to configure your machine in any order you desire.
