Chemical DES Line (Develop-Etch-Strip)
Flagship 35-meter end-to-end production line — the only equipment that takes a UV-exposed panel and returns…
View detailsS650 Knife Mold Etching Machine
Compact, plug-and-play all-in-one knife and mold etching machine for professional blade and small-mold customization. Designed to install on a single bench, power on, and run — no auxiliary utilities beyond standard 3-phase power and rinse water. Also available as a small-format nameplate etching machine for shop-floor customization and signage.
S650model number
All-in-onesingle-bench layout
Plug-and-playno commissioning
Knife · mold · nameplateuse cases
Why This Equipment
- Single-bench all-in-one — no separate developer, etcher, and rinse stations to coordinate.
- Plug-and-play installation — most customers are running production within hours of delivery.
- Built for short runs and customization — ideal for knife shops, custom-mold work, and shop-floor signage.
- Low operating cost — small bath volume keeps chemistry consumption predictable.
- Easy chemistry change-over for shops running multiple metals on the same equipment.
Engineering Specifications
| Model | S650 WET Etching Machine |
|---|---|
| Layout | All-in-one bench unit — etch + rinse + dry in a single chassis |
| Setup | Plug-and-play; install, power on, operate |
| Typical applications | Knife customization, mold etching, nameplate engraving, shop-floor short-run work |
| Compatible materials | SUS420 / SUS440 blade steels, tool steel, brass, aluminum nameplate stock |
| Compatible chemistries | FeCl₃ for blade steels; HCl-based for aluminum |
| Footprint | Bench-top — fits in a standard workshop |
| Power | Single 3-phase connection; standard rinse water supply |
Design Priorities & Process Discipline
The platform is engineered to four priorities: bath chemistry stability, conveyor uniformity, spray-pressure uniformity, and rinse cascade discipline. In practice it is the temperature loop and the spray nozzles that move output yield from 95% to 98%; everything else is supporting infrastructure.
- Closed-loop bath chemistry — SG and pH sensors feed a replenishment manifold.
- Dual-bank nozzles — independent top and bottom spray for double-sided etching uniformity.
- Conveyor traceability — sheet-by-sheet ID logged with bath conditions for QA.
- Acid-resistant wetted parts — PVC, PVDF, or Hastelloy C-276 depending on chemistry.
- Energy recovery — heat exchanger between hot rinse exit and cold feed water reduces line steam demand.
Request Quote / Layout Drawing Browse Process Library Search Parameter Database
Related Recipes & Process Parameters
Every formula and parameter row below is a live page on this site with the full chemistry, conveyor speed, and tolerance window for the exact material-thickness-etchant combination. These are the references our process engineers cite from on production shifts.
TC1 Titanium Alloy formula sheetHF(5%)+HNO₃(30%) at 34 °C · 0.18 mm typical · through etch (double-sided)QBe2 formula sheetFeCl₃ at 48 °C · 0.15 mm typical · through etch (double-sided)DT4 Pure Iron parameter record0.1 mm in FeCl₃+HCl · conveyor 0.98 m/min · EF 2.8Al3105 parameter record0.08 mm in FeCl₃+HCl · conveyor 1.5 m/min · EF 2.6➜ All Etching Formulas (119+ alloys)Browse the full formula library by material, etchant, or depth.➜ Wet Etching Parameter Database (1,000+ records)Search the production parameter database by material grade and thickness.
Related Material References
Wet Chemical Etching BrassEngineering reference for Brass — process, etchants, design rules, applications.Wet Chemical Etching MolybdenumEngineering reference for Molybdenum — process, etchants, design rules, applications.
Related Production Applications
Precision Medical Blade and Micro Needle Manufacturing with Chemical Etching TechnologyProduction case study and process flow for this application.Bookmark EtchingProduction case study and process flow for this application.Cold Press Juicer Filtration Mesh EtchingProduction case study and process flow for this application.
Related Process Equipment
Frequently Asked Questions
Can the machine be retrofitted later?
Yes — wetted-parts upgrades (e.g. FeCl₃ → HF-compatible) and additional stages are planned-shutdown retrofits.
Is the machine customized to my production line?
Yes. Every system is built around your panel size, throughput target, available utilities, and downstream process integration — not sold as a fixed SKU.
Where are these machines manufactured?
Equipment is manufactured by Xinxin Precision, who is also a working metal etching factory — meaning every chemistry and process shipped has been validated on our own production line first.
What is the typical lead time from order?
Production lead time is typically 8 – 14 weeks depending on configuration. Plug-and-play bench units are usually available faster.
Frequently Asked Questions
What level of automation does the WET Knife mold etching machine offer?
Operation is recipe-driven through an operator interface, with process values logged so that results stay repeatable across shifts and operators.
How is throughput determined for the WET Knife mold etching machine?
Throughput depends on material thickness, feature density, and the inspection target. We size the machine against your real production mix rather than a single nominal number.
What does the WET Knife mold etching machine do in the production line?
The WET Knife mold etching machine is configured for a specific stage of the wet-processing or precision-machining sequence. It is usually integrated with the handling and rinse stages around it so that throughput and surface quality stay consistent batch to batch.
What facility connections does the WET Knife mold etching machine need?
Electrical, compressed-air, water, and exhaust requirements are confirmed in the installation drawing we issue before delivery, matched to your facility's available services.
Sources & References
- ASTM E407: Standard Practice for Microetching Metals and Alloys
- IPC-A-600: Acceptability of Printed Boards
- Photo Chemical Machining Institute — process capability guidelines
- NIST Engineering Statistics Handbook — process tolerance and capability
Standards are referenced for context. Always confirm parameters against the current published edition and your own process validation.
