Chemical Etching Formula
W-Cu Tungsten Copper
with H₂O₂(30%)+NH₃(25%)
Formula Summary
The table below summarizes every parameter that defines this etching formula. Values listed as ranges scale with sheet thickness across the supported band.
Why H₂O₂(30%)+NH₃(25%) for W-Cu Tungsten Copper?
For W-Cu Tungsten Copper, H₂O₂(30%)+NH₃(25%) provides controllable, regenerable etching with predictable undercut. The chloride or acid species continuously break down the alloy's protective oxide while the oxidizer supplies the electrochemical driving force, producing clean, burr-free edges compatible with standard dry-film and liquid photoresists.
Process Window & Bath Control
Hold the bath at 60°C with concentration as specified (specific gravity 1.130). Across the 0.05-0.3 mm thickness range, conveyor speed runs from 0.12-0.98 m/min — thinner sheets move faster, thicker sheets slower, in roughly inverse proportion to thickness. A typical mid-range setpoint is 0.20 m/min for 0.15 mm stock. Use redundant PID temperature control to hold the bath within ±1.5°C, and titrate at least once per shift.
Design Rules & Tolerances
When laying out artwork for W-Cu Tungsten Copper at through etch (double-sided), plan for a minimum hole diameter in the 60-360 μm range and a minimum line width in the 100-300 μm range, depending on the chosen sheet thickness within 0.05-0.3 mm. The etch factor of ~2.25 and undercut range of 11-67 μm determine how much the mask must be biased to land the finished dimension on target.
• Minimum hole diameter range: 60-360 μm
• Minimum line width range: 100-300 μm
• Single-side undercut range: 11-67 μm
• Typical etch factor (EF): 2.25
Yield & Production Economics
This formula delivers a typical yield of 93.1% (range 92.8-93.4%). At that rate, per-part economics are driven mostly by fixed photomask and setup cost for small batches and by sheet utilisation for large runs. The chemistry itself does not change with quantity, so the same recipe serves prototype and production volumes.
Typical Applications
Typical applications for W-Cu Tungsten Copper processed with H₂O₂(30%)+NH₃(25%) include X-ray collimator grids, electron-beam apertures, and high-density precision masks. The formula's tolerance band and yield make it well suited to medium-to-high-volume precision flat parts.
More Tungsten Formulas
Other formulas in the same material family.
Frequently Asked Questions
Need a Quote for This Process?
WET Etched runs production wet chemical etching lines using the H₂O₂(30%)+NH₃(25%) chemistry. Send us your part drawing and quantity for a full process quote.
