Chemical Etching Formula
Ta1 Pure Tantalum
with HF(8%)+HNO₃(30%)
Formula Summary
The table below summarizes every parameter that defines this etching formula. Values listed as ranges scale with sheet thickness across the supported band.
Why HF(8%)+HNO₃(30%) for Ta1 Pure Tantalum?
For Ta1 Pure Tantalum, the HF/HNO₃ blend works where chloride chemistries stall: fluoride dissolves the stable oxide, nitric acid re-oxidizes the metal, and the two cycle to give a steady etch. Concentration and temperature control are critical here because the rate is strongly chemistry-dependent.
Process Window & Bath Control
The process window for this HF(8%)+HNO₃(30%) formula centres on 38°C and as specified. Conveyor speed spans 0.12-0.87 m/min over the 0.05-0.3 mm thickness band; the typical operating point is 0.19 m/min. Every 5°C drop in bath temperature requires roughly a 30% reduction in conveyor speed to hold the same etch depth, so temperature stability is the single biggest lever on consistency.
Design Rules & Tolerances
When laying out artwork for Ta1 Pure Tantalum at through etch (double-sided), plan for a minimum hole diameter in the 60-360 μm range and a minimum line width in the 100-300 μm range, depending on the chosen sheet thickness within 0.05-0.3 mm. The etch factor of ~2.20 and undercut range of 11-68 μm determine how much the mask must be biased to land the finished dimension on target.
• Minimum hole diameter range: 60-360 μm
• Minimum line width range: 100-300 μm
• Single-side undercut range: 11-68 μm
• Typical etch factor (EF): 2.20
Yield & Production Economics
Typical mass-production yield for Ta1 Pure Tantalum in the HF(8%)+HNO₃(30%) system is 92.7%, within an observed range of 92.2-92.9%. The dominant yield-loss modes are photoresist pinhole defects and rinse-water contamination. Improving incoming sheet quality and photoresist coating consistency gives the highest yield-improvement leverage for this formula.
Typical Applications
Ta1 Pure Tantalum etched with this recipe typically ends up in medical implants, surgical instruments, aerospace brackets, and corrosion-resistant filters. Because chemical etching applies no mechanical or thermal load, the finished features are free of work-hardening and heat-affected zones — a decisive advantage over stamping or laser cutting for these uses.
Process Equipment & Material Reference
Process equipment for the Ta1 Pure Tantalum / HF(8%)+HNO₃(30%) combination is built around our wet chemical etching machine platform — closed-loop temperature control, redundant pump headers, and metering for bath replenishment all directly affect the etch factor and yield numbers cited on this page.
The Tantalum chemical etching guide reference goes one level above the recipe shown here, surveying the full thickness range, depth options, and common subgrades we run for tantalum.
Production Use Cases for This Formula
Parts produced with this Ta1 Pure Tantalum + HF(8%)+HNO₃(30%) formula end up in a wide range of finished products. Representative production runs we have completed using this exact recipe family include ultrasonic mesh for robotic vacuum cleaners, soy-milk-maker filtration mesh, and juicer filtration mesh etching. Each case shares the same root sensitivity: clean photoresist edges, a tightly held bath SG of 1.220, and a conveyor speed inside the 0.12-0.87 m/min envelope.
If your part falls into one of these classes — or a closely adjacent one — this formula is usually the right starting point. We confirm fit with a short sample run on the actual sheet stock before locking in mask artwork.
More Titanium Alloys Formulas
Other formulas in the same material family.
Frequently Asked Questions
Sources & References
- ASTM E407: Standard Practice for Microetching Metals and Alloys
- ASTM B912: Standard Specification for Passivation of Stainless Steels
- Photo Chemical Machining Institute — process capability guidelines
- NIST Engineering Statistics Handbook — process tolerance and capability
Standards are referenced for context. Always confirm parameters against the current published edition and your own process validation.
Need a Quote for This Process?
WET Etched runs production wet chemical etching lines using the HF(8%)+HNO₃(30%) chemistry. Send us your part drawing and quantity for a full process quote.
